Sending Dental Scan Files
Same-Day Production
Submit digital dental scan files before 11am for same-day production. Orders ship immediately and arrive the next working day.
How to Begin the Process
Order as normal and select 'I'll upload digital scan files'. After checkout, we'll email you instructions to upload your scans and get started straight away.
What are Digital Scan Files?
Digital scan files are 3D images of your teeth that replace physical impressions. They provide a precise model of your smile and are the fastest way to get your appliance made.
Other Options
Send your 3D printed models, stone models, plaster models, or impression moulds using free DPD shipping. Request free impression kit if needed. Arrives at our GDC lab within 1-2 working days.
Upload Digital Scan Files for Same-Day Production
Upload STL, OBJ, or PLY files or post 3D printed models, stone models, or impression moulds before 11am for same-day production. Accept all major intraoral scanners. Free impression kit and DPD shipping provided if required. Next working day delivery. GDC lab.
Essix Retainers from Scan Files
Upload digital orthodontic scans for clear essix retainers that maintain treatment results. We accept STL, PLY, and OBJ files from Invisalign providers, orthodontic practices, and general dentists using iTero, TRIOS, or 3Shape scanners. Perfect for post-braces retention, post-aligner maintenance, and orthodontic relapse prevention. Choose 1.0mm standard or 1.5mm heavy-duty thickness. Same-day retainer fabrication from your uploaded scan data. Fastest digital retainer service in UK. No impression appointments needed.
Night Guards from Digital Scans
Upload STL, OBJ, or PLY files for custom 3.0mm soft night guards that stop teeth grinding and bruxism. Our GDC lab accepts digital scans from iTero, TRIOS, Medit, 3Shape, Carestream, and Planmeca intraoral scanners. Same-day production when you upload dental scan files before 11am. Perfect for nocturnal grinding, jaw clenching, TMJ pain relief, and enamel protection. Export your patient scans directly to our secure portal. Next working day delivery across UK. Digital workflow eliminates impression kit delays.
Slim Day Guards from STL Files
Send intraoral scan files for ultra-thin day guards designed for discreet daytime wear. Upload STL or OBJ formats from any dental scanner perfect for stress-related daytime clenching, work grinding, and TMJ management without bulk. Our slim guards fit invisibly during meetings, calls, and daily activities. Same-day manufacturing from your uploaded digital dental models. Ideal for patients who need grinding protection throughout the day. Compatible with all major scanning systems. Next-day UK delivery.
Whitening Trays from Digital Models
Send STL, OBJ, or PLY dental scan files for precision-fitted professional whitening trays. Upload digital impressions from any intraoral scanner including iTero, TRIOS, Medit, 3Shape, Carestream, or Planmeca. Custom-fitted trays ensure even whitening gel distribution, prevent gum irritation, and maximize teeth whitening results. Same-day tray production from your uploaded scan data. Perfect for at-home professional whitening systems. Dentist-quality trays delivered next working day. Digital workflow eliminates messy impression materials.
All Intraoral Scanners Accepted
We accept digital dental scans from every major intraoral scanning system. iTero Element, TRIOS 3/4/5, Medit i500/i700, 3Shape TRIOS, Carestream CS 3600/3700, Planmeca Emerald, Dentsply Sirona Primescan, and Align iTero scanners fully compatible. Export STL, OBJ, or PLY file formats directly from your scanner software. Open digital workflow means no proprietary system lock-in. Upload scans via secure portal, email, or cloud storage links. Same-day processing for all scanner types guaranteed.
Dental Professionals: Send Patient Scans
GDC-registered dentists and orthodontists: refer patients directly or upload scans on their behalf. We accept digital case submissions from dental practices nationwide. Set up wholesale accounts for volume discounts. Export STL files from your practice management software straight to our secure lab portal. Perfect for practices wanting to offer patients affordable dental appliances without in-house lab overhead. Same GDC-registered technicians, same MHRA compliance, same quality standards. Digital referral workflow streamlines case management.
Why Digital Scans Beat Impressions
Digital dental scans eliminate impression kit delays, shipping time, and material distortion. Upload STL files today, receive appliances tomorrow compared to 2-4 weeks with traditional impression methods. Intraoral scanners capture more accurate tooth detail than putty impressions. Digital files do not degrade, shrink, or warp during transport. Instant file transfer means same-day production starts immediately. No waiting for impression kit delivery, no patient gagging on impression material, no kit return shipping delays. Digital workflow is faster, more accurate, and more comfortable.
Accepted File Formats and Requirements
We process STL (stereolithography), OBJ (object file), and PLY (polygon file) formats. Binary or ASCII STL files both accepted. Compressed or uncompressed formats work. Ideal file size: 5-50MB per arch scan. Include both upper and lower scans when ordering appliances for multiple arches. Files should capture full dental arch including gingival margins. Export scans at standard resolution from your scanner software. Can not export files yourself? Ask your dentist to email scans directly to our lab. We will confirm file quality within 1 hour of upload. Secure HTTPS upload portal protects patient data.
Send Physical 3D Models or Impressions
Post your own 3D printed models, stone models, plaster models, or impression moulds directly to our lab. Order and receive instant email with free DPD shipping QR code. Drop at any DPD parcel shop, reaches us within 1-2 working days. Production begins immediately upon arrival.
Sending Digital Files FAQ
We can accept and use STL, OBJ, and PLY files. If you have something else, just let us know and we can help.
Checkout as normal and select “Sending Digital Scan Files.” Right after checkout, you’ll receive an email from us. Simply reply to that email with your scan files and we’ll get started straight away.
Digital 3D images of your teeth created with an intraoral scanner, usually provided after braces or aligner treatment.
Most orthodontists or aligner providers can share them with you if you don’t already have a copy.
There should not be a limit to the size you can upload. If you have any issues, please contact us.
Your files are kept private, used only to make your retainers, and never shared with anyone else.
No problem, you can choose to send physical 3D models or request a self-impression kit instead.
Because we can begin production the same day if files are received before 11:00am.
